Machinery

Machines from both plants in one overview. Pick a process from the list; each machine shows its own parameters.

2D lasers
30 mmsheet on the 2D laser
3D tube and profile laser
12,000 mmtube and profile length on the laser
CNC press brakes 320 t, 120 t, 40 t
320 tCNC press brake, L = 3000 mm
Hydraulic presses
500 thydraulic presses
Overhead cranes
10 tcrane capacity
OKUMA gantry milling machine
5 × 2 mmilling
Shot-blasting chamber
9000 mmblasting chamber 9000 × 3000 × 1500
Two powder-coating shops: 6.2 m and 4 m
6200 mmpowder-coating oven

Laser cutting

Sheet up to 30 mm on a 3000 × 1500 mm bed, and tubes and profiles up to 225 mm and 12 m long.

STIGAL Fiber Master DT 2D fiber laser in the hall

2D lasers

Cutting parts from sheet: contours, holes and blanks ready for bending and welding. 2D laser for flat sheet.

Work bed
3000 × 1500 mm
Sheet thickness
up to 30 mm
Tube and profile 3D laser with loader and saw in the hall

3D tube and profile laser

3D cutting of tubes and closed profiles to length, including holes and joint cut-outs.

Diameter / profile
up to 225 mm
Length
up to 12,000 mm

Sawing

Cutting bars, tubes and profiles to length before further processing.

Bomar automatic band saw

Automatic horizontal band saws

Automatic cutting of bars, tubes and profiles to length, including batches.

Type
horizontal, automatic
Cutting range
up to 600 mm

BEWO automatic tube cutter

Fast cutting of smaller-diameter tubes into sections.

Tube diameter
up to 80 mm

Bending

Bending of sheet, tube, profiles and wire, and pressing on presses up to 500 t.

Safan Darley CNC press brake

CNC press brakes 320 t, 120 t, 40 t

Sheet bending on CNC press brakes: housings, brackets, bent profiles.

Press force
320 t, 120 t, 40 t
Sheet thickness
up to 20 mm
Bending length
3000 mm
Startechnology CNC mandrel tube bender

CNC mandrel tube benders

Mandrel tube bending, which keeps the tube section round in the bend.

Tube diameter
up to Ø76 mm
Method
CNC, mandrel
Bending roll in the production hall

CNC profile bending roll

Rolling profiles into arcs and radii.

Profile section
up to 90 × 90 mm
CNC wire bending machine

CNC wire bender

Bending wire into formed parts.

Wire diameter
Ø3–10 mm
500 t hydraulic press

Hydraulic presses

Pressing and forming on hydraulic presses.

Press force
up to 500 t
YSM-36T CNC forming machine

Forming machines

Series forming of parts from strip.

Strip
up to 50 × 3 mm
A row of eccentric presses in the press shop

Multi-slide press, eccentric presses

Series pressing of small parts.

Type
multi-slide press, eccentric presses

Welding

Robotic and manual welding. Structures up to EXC3 to EN 1090, welding to EN ISO 3834-2.

Welding robot above a fixture holding two parts

6 Panasonic robotic welding cells

Repeatable series welding on Panasonic robotic cells.

Number of stations
7
Working range
2800 mm, r = 1800 mm
Welding station with table and fume extraction

23 manual MIG/MAG and TIG stations

Manual welding of large structures, frames and prototypes.

Number of stations
23
Processes
MIG/MAG, TIG

Overhead cranes

Handling heavy frames and beams at the welding stations.

Lifting capacity
6,8 t i 10 t

Milling

Horizontal and vertical machining centres. A 5 × 3 m gantry mill is being installed.

SAJO horizontal machining centre in the hall

SAJO 8000, horizontal centre

Horizontal machining centre for housings and large parts.

Type
horizontal centre
Size
800 × 800 mm
MAS HMC-630 horizontal machining centre in the hall

MAS 630, horizontal centre

Horizontal machining centre for multi-side machining.

Type
horizontal centre
Size
630 × 630 mm
OKUMA MA-600HII Space Center horizontal machining centre in the hall

OKUMA MA-600HII, horizontal centre

OKUMA MA-600HII Space Center horizontal machining centre for housings and multi-side machining.

Type
horizontal centre
Size
630 × 630 mm
MAS MCV 1270 machining centre with Heidenhain control

MAS 1270, vertical centre

Vertical machining centre for plates and flat parts.

Type
vertical centre
Size
670 × 1500 mm
OKUMA gantry milling machine

OKUMA gantry milling machine being installed

OKUMA gantry milling machine for large welded structures.

Size
5 × 3 m

Turning

CNC turning of rotational parts.

MAS SP280 CNC turning centre

MAS SP280, turning

CNC turning of shafts, bushings and flanges.

Turning diameter
Ø280 mm
Length
500 mm
PUMA 2600 II CNC lathe in the machining hall

PUMA 2600 CNC lathe

New CNC lathe for rotational parts: shafts, bushings and flanges.

Type
CNC lathe
Turning diameter
Ø376 mm
Length
760 mm
Conventional lathe with a long bed in the machining hall

Conventional lathe

Conventional turning of shafts and rotational parts, including longer ones.

Type
conventional lathe

Powder coating

Chemical cleaning and phosphating, then two powder-coating shops (6.2 m and 4 m), including a new fully automatic line with a 6200 × 1500 × 2000 mm oven. Any RAL colour.

Phosphating and chemical cleaning line before painting

Phosphating, chemical cleaning before painting

Chemical cleaning and phosphating of parts before powder coating. Better coating adhesion and durability.

Scope
chemical cleaning, phosphating
New fully automatic powder-coating line with hanger conveyor

Two powder-coating shops: 6.2 m and 4 m

Powder coating of structures and parts in two shops (6.2 m and 4 m), including a new, fully automatic line, with oven curing.

Oven size
6200 × 1500 × 2000 mm
Colours
any RAL colour

Galvanizing

Thermal diffusion galvanizing on site, without sending parts to an outside galvanizer.

Thermal diffusion galvanizing line

Thermal diffusion galvanizing line

Corrosion protection of steel parts by thermal diffusion.

Method
thermal diffusion
Part size
up to 300 mm
Length
up to 2000 mm

Other equipment

Guillotine shear, CNC router for HPL boards, shot blasting, quality control, tool shop, PVC welding and assembly.

Operator at a guillotine shear

Guillotine shear

Straight cutting of metal sheets.

Length × thickness
3000 × 13 mm
Kimla BPF 2143 CNC router for cutting HPL boards

Kimla BPF 2143 CNC router for HPL boards

Cutting and routing of HPL boards on a CNC router.

Scope
HPL boards
Tool shop with machine tools

Grinders, EDM machines, tool shop

Our own tool shop: making and repairing fixtures and tools.

Scope
grinders, EDM machines
Shot-blasting chamber

Shot-blasting chamber

Shot blasting of large structures before painting.

Chamber size
9000 × 3000 × 1500 mm
Zeiss Prismo coordinate measuring machine

Zeiss coordinate measuring machine

Dimensional inspection of parts and assemblies in the measuring room.

Measuring range
1000 × 1000 × 800 mm
SPACE plus measuring arm in three positions

Measuring arm

Portable measurement of larger parts.

Measuring range
800 × 800 × 1000 mm
PVC tarpaulin welding hall

PVC tarpaulin welding

Welding of PVC tarpaulins and covers with printing.

Tarpaulin size
up to 20 × 50 m
Printing
vulcanising ink
Parcel locker frames in the assembly hall

Mechanical assembly and electrical installation

Assembly of finished units: mechanics, electrics, control cabinets.

Scope
mechanical assembly, electrical installation, control cabinets

Salt spray chamber, coating and weld testing

Corrosion resistance tests of coatings and weld testing.

Scope
coatings, welds

Software

Engineering office: design, machine programming and production planning.

Software
SolidWorks, AutoCAD, SolidCAM, Lantek, MES, flow analysis

Frequently asked questions about our machinery

What sheet thickness can you laser-cut?

The 2D laser cuts sheet up to 30 mm on a 3000 × 1500 mm bed. The 3D tube and profile laser handles sections up to 225 mm and 12,000 mm long.

Which bending presses do you have and how long can the parts be?

CNC press brakes of 320 t, 120 t and 40 t bend sheet up to 20 mm over 3000 mm. For forming we also have hydraulic presses up to 500 t.

How many welding stations do you have?

6 Panasonic robotic cells and 23 manual MIG/MAG and TIG stations. We weld structures up to execution class EXC3 to EN 1090.

How large a structure can you blast and paint?

The blasting chamber is 9000 × 3000 × 1500 mm. Powder coating runs on a new, fully automatic line with a 6200 × 1500 × 2000 mm oven, in any RAL colour, after phosphating.

Do you carry out quality control to the customer’s requirements?

Yes. We measure parts on a Zeiss CMM of 1000 × 1000 × 800 mm and with a measuring arm, and we test coatings and welds in-house, including in a salt spray chamber.

We will check whether your part fits our machines.

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